Empty Lip Balm Tubes: Types, Sizes and How to Fill Them

By Caitlin Grey

Empty lip balm tubes are small, hollow containers, usually a twist-up or push-up stick with a matching cap, made to be filled with melted balm that sets inside. The right one depends on three things: the kind of balm you are pouring, how much you want each tube to hold, and how gentle the material and your handling need to be for your skin. Below, I walk you through the names, the styles, the sizes, the cleaning and the filling, the way I would at my own kitchen counter.

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Key takeaways

  • Empty lip balm tubes go by many names: chapstick tubes, lip balm sticks, twist-up tubes, push-up tubes and squeeze tubes all describe closely related containers.
  • The classic stick holds roughly 0.15 oz (about 4 to 5 g), while slimmer and squeeze styles are sized differently, so check each listing before you buy.
  • Your balm must be firm enough to stand on its own above the rim; a softer blend belongs in a tin or pot.
  • Wash and fully dry every tube, keep water out of the batch, and fill in small, steady pours so the tops stay smooth.
  • If you have eczema or reactive lips, simplicity wins: few ingredients, clean tools and a tube you can keep spotless.

Table of Contents

What are empty lip balm tubes called?

If you have ever typed a search and felt unsure of the right word, you are in good company. The same small object is sold under a surprising number of labels. You will see chapstick tubes, lip balm sticks, lip balm containers, push-up tubes, twist-up tubes and, for the flexible kind, squeeze tubes. In the trade, the whole stick is often described as a tube with a cap, sometimes with a separate inner part that holds the balm and a base you turn or push to raise it.

The naming matters only because it changes what you find. A search for “chapstick tubes” tends to surface the classic round stick. A search for “squeeze tubes” brings up flexible containers that work more like a tiny tube of ointment. Neither is wrong. They simply serve different formulas and different habits, and I will show you how to tell which belongs in your hands.

The main types of empty lip balm tubes

I think of tubes as falling into a few families. Each has a personality, and each asks something different of your recipe.

Classic round tubes

This is the shape most of us picture: a cylinder, a cap that snaps or presses on, and a base you twist to lift the balm. It is the workhorse of homemade lip care because it is familiar, easy to find and forgiving to fill. Most listings for this style are sized at about 0.15 oz, or around 4 to 5 g of balm, though you will also see 3 g and 5 g listed, and a larger half-ounce size that feels more like a chunky stick.

Slimline and flat tubes

Slimmer tubes, often listed around 0.07 oz, hold less and sit neatly in a small bag or a pocket. Flat or oval tubes are a gentler shape for the lips and carry a little more visual personality. Some have a slanted tip, which gives you a more precise line when you apply. They are lovely for gifts and for sampling a new blend before committing to a full batch.

Push-up tubes

Push-up tubes raise the balm by pressing from the bottom rather than twisting. They are common in kraft paper and cardboard versions too, which appeal if you want a lighter, more natural look. Paper-style tubes are charming, but they do ask you to be careful with very soft or oily blends, since oil can seep if the lining is not designed for it.

Squeeze tubes

Squeeze tubes have a flexible body and release the product when you press. They suit softer balms, glossy balms and lip treatments that would never hold their shape as a stick. Sizes are usually given in milliliters rather than ounces of solid balm, which is worth remembering when you are working out how much one batch will fill. For a very emollient, glossy formula, this is often the more honest container.

Applicator and lip oil tubes

There is also a family of tubes with a brush or a soft doe-foot applicator, made for liquid lip oils and glosses. They are a different job from a solid stick, and they need a thinner, pourable formula. If you are drawn to the idea of a nourishing oil on the lips rather than a firm balm, our lip care and gloss guide explains how the two textures differ in daily wear.

How to choose the right size

Size is more practical than it first appears. A 0.15 oz tube is generous enough to last weeks of regular use, yet small enough to finish before a balm ages. If you are making gifts, slimline tubes let you stretch a single batch across many more containers. If you are new to making your own, begin with a modest number of standard tubes, because it is far easier to learn the pour on six than on sixty.

Here is a simple way to plan a batch. Fill one tube with water and pour that water into a measuring spoon to see its true capacity. Multiply by the number of tubes you plan to make, then add a little extra, since some balm will cling to the pouring vessel. That small habit saves you from the disappointment of running short with half a tray left to fill.

Also consider how you carry your balm. A tube that lives in a coat pocket in winter and a hot car in summer faces a very different life from one that sits on a nightstand. Balms soften in heat, so a tube with a snug, well-fitting cap is worth more than one that simply looks pretty.

Material matters, especially for sensitive skin

Most empty tubes are made of plastic, with some in aluminum or paper-based constructions. For the lips, which are thin and unforgiving, I care less about the trend and more about three quiet qualities: a clean interior with no rough seams, a cap that closes firmly so dust and moisture stay out, and a mechanism that turns smoothly without scraping the balm.

If you buy in quantity, ask the seller whether the material is intended for cosmetic use. Reputable suppliers can tell you. If a listing is vague about what the tube is made of, I would move on, however pleasing the price.

For skin that reacts easily, packaging is part of the formula. A tube that sheds tiny particles, or a balm that has been touched by damp fingers, can be the quiet cause of a flare you cannot trace. When someone with eczema around the mouth writes to me about stubborn irritation, I ask about the balm, and then I ask about the tube and how it is handled. If you want to understand why gentle, water-free blends matter so much here, read our piece on oil-based beauty and the benefits of water-free cosmetics.

Match your formula to the tube

This is the part most guides skip, and it is where homemade balms succeed or fail. A stick tube asks the balm to hold its own weight. It has to rise above the rim without bending, then glide on the lips without dragging. A tin or pot, by contrast, welcomes a softer, creamier blend.

A balm built for a stick generally combines three groups of ingredients: a wax to give structure, a butter for cushion and a liquid oil for slip. Beeswax is the familiar wax, and candelilla is the plant-based alternative many people prefer. Shea and cocoa butter are the common butters. The oils vary widely, from sunflower to jojoba to castor. If your balm bends when you twist it up, add a little more wax. If it drags or feels waxy, ease back on the wax or add oil.

Because a lip balm of this kind has no water in it, you should never let water into the batch. A stray drop from a damp bowl or spoon invites trouble, and it can shorten the life of the balm. This is why I dry every tool and every tube completely before I begin.

Test before you commit. Pour a teaspoon of your formula onto a cold plate, let it set, and drag a fingertip across it. You will feel at once whether it is too hard, too greasy or just right. A small test is a kindness to your future self.

Match your formula to the tube — overview diagram

Preparing your tubes

A calm, clean start makes everything easier. Treat this like a small ritual, not a chore.

  1. Wash. Rinse new tubes and caps in warm water with a little mild soap, especially if they have been loose in a bag.
  2. Dry completely. Lay them on a clean towel, then leave them until they are dry inside and out. Even a trace of moisture can cloud a balm or encourage spoilage.
  3. Wipe your surfaces. A clean tray and clean tools matter as much as clean tubes. Rubbing alcohol on a cloth works well for surfaces and utensils, as long as everything is dry before the balm goes in.
  4. Seat the inner part. Check that each tube is wound down fully, so the balm sets level and does not leak through the base.
  5. Stand them up. Use a tray with holes or a small box with cutouts so the tubes stay upright and steady while you pour.

Filling empty lip balm tubes without a mess

The pour is the moment of truth, and it rewards patience. Melt your wax and butters fully before adding the oils, stirring slowly so you do not whip in air. Bubbles become the tiny tunnels you later see in a finished stick.

Pour from a small jug with a spout, or use a pipette or a dropper for precision. Keep the tubes upright on the tray, and fill each one slightly above the rim, because balm shrinks as it cools. Work steadily. If the balm in your pot begins to thicken before you finish, return it gently to low heat rather than forcing a cold pour.

Careful pour into upright empty balm tubes

If you see a dip forming in the top as the balm sets, do not panic. Warm a small amount of the same batch and add a gentle top-off pour. This gives you a smooth, even surface. For deeper tubes, fill in two stages, letting the first layer cool slightly before adding the second. This helps you avoid air pockets and sinking centers.

Let the tubes cool undisturbed at room temperature. Resist the urge to rush them into the freezer, which can cause cracks and an uneven surface. When the balm is fully set, cap each tube and, if you like, level any slight dome by wiping a clean, flat blade across the top while the balm is still barely warm.

Label your tubes with the date and the main ingredients. It is a small act of care, and for anyone with sensitivities it is essential, because you will always know exactly what is on your lips.

Can you reuse empty lip balm tubes?

Yes, with care. A tube whose mechanism still turns smoothly and whose cap still closes tightly can be cleaned and filled again. Push out any leftover balm, then wash the parts in warm, soapy water and rinse well. You can sanitize with rubbing alcohol and allow everything to air dry completely before refilling.

Inspect each tube first. Cracks, a loose twist base or a cap that no longer clicks mean the tube has finished its useful life. Do not reuse a tube that has been shared, or one that has held a balm you reacted to. When your skin is reactive, a fresh tube is a small expense compared with a flare. Some plastic tubes also hold on to the scent or oils of earlier balms, so a tube that once held a heavily scented formula may not be the best home for a fragrance-free one.

If you are curious about refillable packaging beyond lip balm, our comparison of refillable lipstick options looks at the same question from the makeup side.

Storing your finished balms

Keep filled tubes away from heat and direct sun, which can soften the balm and cause it to sweat. A cool drawer or a small box on a shelf is ideal. Handmade balms made without preservatives are best used within a reasonable window, and you will get a sense of this from the scent and texture. If a balm smells sharp or off, or the surface looks different, let it go.

Wash your hands before you touch the balm, and avoid dipping a finger into it. Applying straight from the tube is cleanest. These little habits protect both the balm and your lips.

Our perspective: why the container is part of the care

We started Pure Light Botanical Beauty from a simple belief: what we place on our skin should soothe it, never provoke it. When we think about a lip balm, we think about the whole experience, from the first touch of the formula to the way the stick feels when you twist it up in a quiet moment between tasks.

Making your own balm can be a beautiful practice. It slows you down, teaches you what each butter and oil does, and gives you a say in every ingredient. We encourage it, especially if you have eczema or sensitive lips and you are tired of reading long labels you cannot trust. Our advice is always to keep it simple, keep everything clean and keep a record of what you use, so your skin can teach you what it loves.

At the same time, we know that not everyone has the hours, the tools or the wish to become a formulator. That is why we handcraft our own products with clean, plant-based ingredients designed with sensitive skin in mind. Whether you make your balm or choose one made for you, the principle is the same: gentle ingredients, honest simplicity and a ritual that leaves you feeling cared for.

— Caitlin Grey

When you would rather not make your own

If the idea of tubes, trays and thermometers feels like more than your week can hold, we have made it simple. Our Botanical Beauty Balm™ starts from $44.44 and is formulated for sensitive, eczema-prone skin. For a lighter, glossier touch, Petal Perfect Lip Oil™ is $44.44, and our Nourishing Lipstick™ is $33.33. You can also read our guide to the best plant-based lip balm for sensitive skin to see what to look for on any label.

Petal Perfect Lip Oil™

A few last thoughts on ingredients and trust

Whether you fill your own tubes or buy a finished product, the label is your best friend. Look for short ingredient lists you can read, and be wary of vague words such as fragrance or flavor if your lips react. Our explanation of what ingredient transparency means in clean beauty can help you read those lists with confidence.

Patch test any new balm on a small area, such as the inside of your wrist, before using it on your lips. If you have eczema, a history of contact dermatitis or a reaction that does not settle, speak with your dermatologist before adding new products, and especially before trying a new ingredient such as an essential oil.

FAQ

What are chapstick containers called?

They are usually called lip balm tubes, lip balm sticks or lip balm containers. In the packaging trade you will also see twist-up tubes and push-up tubes, depending on how the balm is raised. All of these terms will help you find the right empty container.

How much balm does an empty lip balm tube hold?

The classic stick is usually listed at about 0.15 oz, which is roughly 4 to 5 g, though 3 g, 5 g and larger sizes exist. Slimline tubes hold less, and squeeze tubes are generally sized in milliliters. Fill one tube with water and measure it if you want to know the exact capacity before you plan a batch.

Why did the top of my balm sink after it cooled?

Balm shrinks as it sets, so the center can dip below the rim. Fill slightly above the rim to begin with, and if a dip appears, warm a little of the same batch and add a small top-off pour. Filling in two stages for deeper tubes also helps.

Is it safe to reuse an old lip balm tube?

It can be, if the mechanism still works, the tube has no cracks and you clean it thoroughly, then let it dry completely before refilling. Avoid reusing tubes that are worn or that held a product you reacted to. If your skin is sensitive, new tubes are the gentler choice.

Can I use any lip balm recipe in a stick tube?

No. A stick needs enough wax and butter to stand firm above the rim and glide without bending. Softer, oilier blends are better suited to a tin, a pot or a squeeze tube. Test a small spoonful on a cold plate before you fill the tubes.

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